CFU-3000W Continuous Flow Ultrasonic Homogenizer for Industrial Production

The CFU-3000W is the largest continuous flow ultrasonic homogenizer in the Scientz portfolio and is designed specifically for pilot-scale and industrial production applications. Unlike conventional batch ultrasonicators, the system continuously processes product streams through a dedicated ultrasonic reactor, enabling significantly higher throughput and easier scale-up.

The combination of a 3000 W ultrasonic generator, large reactor volume and continuous processing architecture makes the CFU-3000W suitable for demanding industrial applications where conventional laboratory ultrasonicators become impractical.

Large 5 L Ultrasonic Reactor

A key advantage of the CFU-3000W is its large ultrasonic reactor volume of approximately 5 litres.

This larger reactor allows:

• Higher processing throughput
• Improved process continuity
• Easier production scale-up
• Reduced operator intervention
• More efficient handling of large liquid volumes

Compared with smaller CFU models, the CFU-3000W is designed specifically for industrial production rather than laboratory-scale process development.

3000 W Focused Ultrasonic Processing

The CFU-3000W uses a focused ultrasonic probe design that concentrates ultrasonic energy into the process stream. This high energy density generates powerful cavitation effects and intense shear forces, making the system suitable for applications that require aggressive ultrasonic treatment.

Typical applications include:

• Cell disruption
• Bacterial lysis
• Extraction processes
• Emulsification
• Chemical synthesis
• Nanoparticle processing
• Vaccine production
• Material processing

The large Ø50 mm titanium alloy sonotrode is designed for efficient energy transfer into high-volume continuous processes.

Industrial Reactor Design

The ultrasonic reactor is manufactured from SUS316L stainless steel for excellent corrosion resistance and long service life.

Additional industrial features include:

• Integrated quick-connect design
• Reduced leakage risk
• No additional sealing components required
• Continuous flow operation
• Robust industrial construction

The reactor design supports demanding production environments where reliability and ease of maintenance are important.

Cleaning and Sterilization Friendly

The CFU-3000W is designed for applications that require high cleanliness standards.

Benefits include:

• One-piece reactor construction
• Smooth internal surfaces
• No dead zones inside the reactor
• Online steam sterilization capability
• Autoclave sterilization capability after transducer separation

These features make the system particularly attractive for pharmaceutical, biotechnology and vaccine production environments.

Intelligent Digital Control

The system incorporates a modern touchscreen control platform with intelligent process management functions.

Key features include:

• 7-inch touchscreen interface
• Intelligent storage of up to 50 operating procedures
• Automatic frequency tracking
• Continuous ultrasonic operation
• Adjustable ultrasonic power from 1–100%
• Adjustable ultrasonic timing parameters
• Stable digital power supply

The digital generator automatically tracks the optimal operating frequency without manual tuning, helping ensure stable ultrasonic performance.

Typical Applications

The CFU-3000W is ideal for:

• Vaccine production
• Cell disruption
• Biological extraction
• Chemical synthesis
• Nanomaterial processing
• Emulsification
• Food processing
• Industrial biotechnology
• Process scale-up
• Continuous manufacturing

Choose the CFU-3000W when:

• You need industrial-scale ultrasonic processing
• Continuous flow is preferred over batch processing
• Large liquid volumes must be processed efficiently
• Sterilization capability is important
• Production-scale throughput is required

Scientz Value Proposition

The CFU-3000W extends Scientz ultrasonic technology into industrial-scale manufacturing. By combining a large 5 L reactor, 3000 W ultrasonic power and continuous processing architecture, it provides an efficient pathway from laboratory development to full-scale production.

For users seeking a high-capacity continuous flow ultrasonic homogenizer, the CFU-3000W represents one of the most powerful solutions in the Scientz portfolio.